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High-Efficiency Regenerative DC Loads for Demanding Applications | 60 kW

PUL 10000 6U

The PUL 10000 6U is a state-of-the-art programmable electronic DC load designed for high-performance industrial and laboratory environments. With a power capability of up to 60 kW per unit, it combines exceptional efficiency with advanced regenerative energy recovery, returning up to 96% of consumed energy to the grid. Its autoranging input stage supports a wide range of voltage and current levels, making it versatile for diverse applications, including battery testing, fuel cell research, and solar array simulations. The device’s compact 6U design, robust safety features, and extensive connectivity options ensure seamless integration and reliable operation in any testing environment. Whether operating standalone or in parallel with other units, the PUL 10000 6U delivers unmatched performance and flexibility.

Key Features

Regenerative Energy Recovery: Returns up to 96% of energy to the grid, minimizing energy costs and heat dissipation.

High Power Capability: Delivers up to 60 kW per unit, scalable to systems of up to 3840 kW through parallel operation.

Flexible Autoranging Input: Handles a wide range of voltage and current combinations, supporting up to 2000 V and 480 A.

Advanced Connectivity: Includes built-in USB, Ethernet, and analog interfaces, with optional industrial protocols like Profinet and Modbus.

Compact and Efficient Design: Saves space with a 6U chassis, offering high energy efficiency and robust functionality.

 

Why Partner with W5 Engineering?

Expertise

At W5 Engineering, we specialize in power electronics, providing unmatched knowledge of EA Powered products. Our team of technical sales engineers ensures you find the perfect solution for even the most complex requirements.

Custom Solutions

We deliver customized configurations and integrations tailored to your unique applications. Whether for R&D, production, or testing, W5 Engineering ensures your power systems meet exact specifications.

Rapid Shipping

With on-hand inventory and advanced logistics, we minimize lead times to keep your projects on track. Enjoy seamless delivery and peace of mind with our reliable shipping network.

Customer Support

Our dedicated support and technical teams are with you every step of the way, offering expert assistance from installation to troubleshooting. We’re committed to your success with responsive service and training.

Available Models

Product Information

High-Efficiency Regenerative DC Load for Advanced Applications

The PUL 10000 6U is a high-performance programmable electronic DC load engineered for precision and efficiency in demanding industrial and laboratory applications. Delivering up to 60 kW per unit, this device excels in energy recovery, returning up to 96% of consumed energy to the grid. Its advanced autoranging input stage dynamically adapts to a wide range of voltages up to 2000 V and currents up to 480 A, ensuring maximum flexibility for diverse testing scenarios. With its compact 6U chassis, the PUL 10000 6U provides a space-saving solution for environments where rack space is critical.

Designed with advanced functionality, the PUL 10000 6U supports a variety of testing modes, including constant voltage (CV), constant current (CC), constant power (CP), and constant resistance (CR), allowing for precise evaluation of power systems and electronic components. Its digital control system, featuring high-resolution 16-bit ADCs and DACs, ensures accurate and stable performance under dynamic load conditions. The device also integrates robust safety features, including overvoltage, overcurrent, and overtemperature protection, making it reliable for critical testing environments.

The PUL 10000 6U offers extensive connectivity options, including built-in USB, Ethernet, and analog interfaces, as well as optional protocols like Profinet, Modbus, and CAN for seamless integration into automated test systems. Capable of operating in parallel with up to 64 units, this series can scale to support systems of up to 3840 kW. Whether testing renewable energy systems, batteries, or electronic components, the PUL 10000 6U combines efficiency, versatility, and performance to meet the needs of engineers and researchers alike.

Specifications

 

AC Input

    • Voltage, Phases: 380 V – 480 V ±10%, 3ph AC
    • Frequency: 45 – 65 Hz
    • Power Factor: ca. 0.99
    • Leakage Current: <10 mA
    • Phase Current: ≤110 A @ 400 V AC
    • Overvoltage Category: 3

DC Output (Static)

    • Load Regulation CV: ≤0.05% FS (0 – 100% load, constant AC input voltage and constant temperature)
    • Line Regulation CV: ≤0.01% FS (380 V – 480 V +10% AC input voltage, constant load and constant temperature)
    • Stability CV: ≤0.02% FS (during 8 h of operation, after 30 minutes warm-up, at constant AC input voltage, load, and temperature)
    • Temperature Coefficient CV: ≤30 ppm/°C (after 30 minutes warm-up)
    • Compensation (Remote Sense): ≤5% UNominal
    • Load Regulation CC: ≤0.1% FS (0 – 100% load, constant AC input voltage and constant temperature)
    • Line Regulation CC: ≤0.01% FS (380 V – 480 V +10% AC input voltage, constant load and constant temperature)
    • Stability CC: ≤0.02% FS (during 8 h of operation, after 30 minutes warm-up, at constant AC input voltage, load, and temperature)
    • Temperature Coefficient CC: ≤50 ppm/°C (after 30 minutes warm-up)
    • Load Regulation CP: ≤0.3% FS (0 – 100% load, constant AC input voltage and constant temperature)
    • Load Regulation CR: ≤0.3% FS + 0.1% FS current (0 – 100% load, constant AC input voltage and constant temperature)

Protective Functions

    • Overvoltage Protection (OVP): Adjustable 0–110% UNominal
    • Overcurrent Protection (OCP): Adjustable 0–110% INominal
    • Overpower Protection (OPP): Adjustable 0–110% PNominal
    • Overtemperature Protection (OT): DC output shuts down in case of insufficient cooling

DC Output (Dynamic)

    • Rise Time 10 – 90% CV: ≤10 ms
    • Fall Time 90 – 10% CV: ≤10 ms
    • Rise Time 10 – 90% CC: ≤2 ms
    • Fall Time 90 – 10% CC: ≤2 ms

    Insulation

      • AC Input to DC Output: 3750 Vrms (1 minute, creepage distance >8 mm)
      • AC Input to Case (PE): 2500 Vrms
      • DC-Output to case (PE): Depending on the model, see model table
      • DC Output to Interfaces: 1000 V DC (models up to 360 V rating), 1500 V DC (models from 500 V rating)

    Interfaces (Digital)

      • Built-in, Galvanically Isolated: USB, Ethernet (100 MBit) for communication, 1x USB Host for data acquisition
      • Optional, Galvanically Isolated: CAN, CANopen, RS232, Modbus TCP, Profinet, Profibus, EtherCAT, Ethernet

    Interfaces (Analog)

      • Built-in, Galvanically Isolated: 15-pole D-Sub
      • Signal Range: 0 – 10 V or 0 – 5 V (switchable)
      • Inputs: U, I, P, R, remote control on/off, DC output on/off, resistance mode on/off
      • Outputs: Monitor U and I, alarms, reference voltage, DC output status, CV/CC regulation mode
      • Accuracy (U/I/P/R): 0-10 V: ≤0.2% , 0-5 V: ≤0.4%

    Device Configuration

      • Parallel Operation: Up to 64 units of any power class in the 10000 series, with Master-Slave Bus and Share Bus

    Safety and EMC

      • Safety Standards: EN 61010-1, IEC 61010-1, UL 61010-1, CSA C22.2 No 61010-1, BS EN 61010-1
      • EMC Compliance: EN 55011 (Class A), CISPR 11 (Class A), FCC 47 CFR part 15B (Class A)
      • EN 61326-1 Includes tests: EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
      • Safety Protection Class: Class 1
      • Ingress Protection: IP20

    Environmental Conditions

      • Operating Temperature: 0–50 °C (32–122 °F)
      • Storage Temperature: -20–70 °C (-4–158 °F)
      • Humidity: ≤80% relative humidity, non-condensing
      • Altitude: ≤2000 m (≤6,600 ft)
      • Pollution Degree: 2

    Mechanical Construction

      • Cooling: Forced air flow from front to rear (temperature-controlled fans), optional water cooling
      • Dimensions (W x H x D): 19” x 6U x 668 mm 
      • Weight: 76 kg (168 lbs)
      • Weight with water cooling: 82 kg (180 lbs)

      Interfaces and Software

      Built-In Interfaces

      Optional Interfaces

        • USB
        • Ethernet
        • Analog
        • USB Host
        • Master-Slave-Bus
        • Share-Bus
        • CAN
        • CANopen
        • RS232
        • Profibus
        • EtherCAT
        • Profinet, with one or two ports
        • Modbus, with one or two ports
        • Ethernet, with one or two ports

      Software

        • EA-Power Control

      Options

        • Water Cooling in stainless steel
        • Function Generator

      At W5 Engineering, we don’t just distribute products—we empower innovation. By partnering with Elektro-Automatik, we bring cutting-edge power solutions with unparalleled support and expertise to help your business thrive in a competitive landscape. Whether it’s for R&D, production, or testing, our team ensures you get the right test solution to succeed.

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