Fuel Cell Testing and Simulation

The future of clean energy relies on precision

State-of-the-art solutions for fuel cell testing and simulation, designed to meet the demands of this rapidly evolving industry

Elektro-Automatik’s regenerative loads are not only accurate and fast but also cost-effective, equipped with a comprehensive set of features for testing fuel cell resistance, performance, and lifespan.

EA’s bidirectional power supplies enhance operational flexibility and reduce costs by simulating various fuel cell characteristics at the touch of a button. Designed for versatility, EA’s devices are suitable for testing and simulating fuel cells in a wide range of applications. With the fuel cell market currently expanding at a 30% growth rate due to factors like government initiatives and economic incentives, the need for flexible, cost-effective testing solutions has never been more critical.

Related Products

EL / ELR Regenerative DC and Conventional Electronic Loads

EL/ELR Regenerative & Conventional Electronic Loads

Turn Key Power Racks

Turnkey Power Racks

Why Partner with W5 Engineering?

Expertise

At W5 Engineering, we specialize in power electronics, providing unmatched knowledge of EA Powered products. Our team of technical sales engineers ensures you find the perfect solution for even the most complex requirements.

Custom Solutions

We deliver customized configurations and integrations tailored to your unique applications. Whether for R&D, production, or testing, W5 Engineering ensures your power systems meet exact specifications.

Rapid Shipping

With on-hand inventory and advanced logistics, we minimize lead times to keep your projects on track. Enjoy seamless delivery and peace of mind with our reliable shipping network.

Customer Support

Our dedicated support and technical teams are with you every step of the way, offering expert assistance from installation to troubleshooting. We’re committed to your success with responsive service and training.

Application Solutions

Fuel Cell Stack Performance Test

Boost your fuel cell performance analysis with key metrics like polarization and power density curves, typically evaluated under optimal conditions such as temperature, humidity, electrocatalysis, and ion-exchange membrane. Utilize programmable DC electronic loads to effortlessly capture these measurements across various current or resistance profiles.

EA Elektro-Automatik’s ELR 10000 4U series of electronic loads provides a comprehensive range of dynamic loading tests, enabling precise fuel cell characterization.

Constant Resistance Mode

In Constant Resistance Mode the user can define a target resistance for drawing the desired current from the fuel cell stack.

It can be easily adjusted via the intuitive HMI (Human Machine Interface) for altering the resistance value.

XY Table

Within the XY Table the user can define different discharge current subject to different voltage, by loading this IV table to the unit.

This option is particularly useful for non-linear output characteristic verification.

Fuel Cell Stack Durability Test

To ensure product safety and stability across diverse applications, fuel cell durability testing is essential. However, this can be a time-consuming and costly process, especially for a standard 100kW fuel cell stack system.

Automotive standards demand 5,000 hours of testing, while stationary storage needs exceed 10,000 hours. Despite the use of accelerated test profiles like step and triangular potential cycles, significant energy loss can occur.

EA Elektro-Automatik’s ELR series comes equipped with an internal Function Generator for accelerated testing and a Discharging Test function for precise energy measurement results. To mitigate high operating costs, many test stations are now adopting regenerative DC electronic loads like our ELR 10000 4U series, which boasts a high regenerative efficiency of over 96%, recycling energy back into the grid and substantially reducing costs.

 

function generator rectangle profile
function generator triangle profile
Dynamic Discharge function generator<br />
Accumulated Ah / Wh measurement

Case Studies

Series Connection and Ultra-low Minimum Load Voltage

To accommodate the increasing demand for testing fuel-cell stacks operating in the 500V-750V range, EA Elektro-Automatik offers the SCB (Series-Box-Connection) option. This feature enables users to configure electronic load units either in parallel for enhanced current capability or in series for elevated voltage testing

Example 1

Fuel Cell Test Example 1 with 2 Units
I

Two units of 750 V in series

I

Permissible: Yes

I

Grounding Required: No

I

Restrictions: No

Example 2

Fuel Cell Test Example 2 with 3 Units
I

Three units of 750 V in series

I

Permissible: Yes

I

Grounding Required: Yes, either between unit 2 and 3, or between 1 and 2.

I

Restrictions: No

Testing

Evaluate critical fuel cell metrics like resistance, performance, and lifespan

The EA-ELR 10000 series of regenerative loads is specifically designed for fuel cell testing with an input power of 30kW.

For large-scale testing, these units can be connected in parallel to achieve up to 1.92MW. Our electronic loads come with built-in features like an arbitrary waveform generator and a function generator, offering you unparalleled testing flexibility. Operating at 96% efficiency, our regenerative loads minimize energy loss by feeding it back into the mains, eliminating the need for additional cooling systems and reducing operational costs.

Simulation

Determine fuel cell performance and characteristics easily, quickly, and efficiently

Maximize your fuel cell testing simulation capabilities with our EA-PSB 10000 bidirectional programmable DC power supply, engineered for rapid, efficient, and cost-effective evaluations.

This versatile unit enables you to simulate a wide range of fuel cell characteristics, and its scalability allows for testing multiple or high-power fuel cells by connecting units in parallel to reach up to 1.92MW. As a bidirectional solution, the EA-PSB 10000 also serves as an electronic load, offering comprehensive fuel cell testing. Leveraging grid regeneration technology, this power supply operates at an impressive 96% efficiency, channeling absorbed energy back into the local grid.

At W5 Engineering, we don’t just distribute products—we empower innovation. By partnering with Elektro-Automatik, we bring cutting-edge power solutions with unparalleled support and expertise to help your business thrive in a competitive landscape. Whether it’s for R&D, production, or testing, our team ensures you get the right test solution to succeed.

Applications By Industry

Ready to Elevate Your Test Environment with W5 Engineering?

1 + 9 =

0
    0
    Your Cart
    Your cart is emptyReturn to Shop