Future-Proofing Your EV Test Facility: 3 Key Considerations

The electric vehicle revolution is forcing car manufacturers (OEMs) to adapt their testing facilities. But how can they prepare for future battery technology without overspending on equipment that might become obsolete?

The Challenge: A Moving Target

Planning an EV test facility is tricky. By the time construction finishes, advancements in battery technology might render the initial design less effective. This can leave OEMs with equipment that can't handle evolving test requirements.

The key is to find a balance. We recommend considering future needs while keeping costs in check. This might involve comparing offerings from various test equipment vendors to find the best value.

3 Trends Shaping the Future of EV Testing

To make informed decisions, it's crucial to understand current trends in battery technology:

1. Future-Proofing for Batteries Beyond Imagination:  OEMs are designing facilities to test batteries exceeding the capabilities of current vehicles. This industry "arms race" pushes test equipment manufacturers to develop cutting-edge battery simulators. However, these new technologies often lack a proven track record, potentially leading to unforeseen challenges during setup.
2. Hedging Bets: Combustion Might Not Be Dead Yet:  While publicly committed to electrification, some OEMs hesitate to abandon combustion engine testing entirely.  A cost-effective solution is to "hybridize" existing facilities. This involves upgrading the electrical capabilities while keeping the combustion engine infrastructure intact. This allows for a swift return to combustion testing if needed. Upgrading fuel or cooling systems during the EV retrofit might be necessary.
3. Supply Chain Blues: Getting the Equipment You Need: Supply chain issues are causing delays, especially for crucial equipment like local power distribution units. The high demand for low voltage (480V) switchgear can extend project timelines by 12 to 18 months. This can further complicate matters as technology evolves and customer goals change.

Mitigate Risks with Experienced Partners

The three trends mentioned above highlight the challenges of designing future-proof EV test facilities.  Working with an experienced design partner and equipment integrator can minimize these risks.  These experts can guide you towards flexible solutions that accommodate both combustion and electric vehicle testing needs, ensuring your facility stays relevant for the long haul.